Publication: ELABORACIÓN DE UN PLAN DE MANTENIMIENTO BASADO EN LA NORMA SAE JA-1011 PARA ASEGURAR LA DISPONIBILIDAD DE ACTIVOS CRÍTICOS DEL CENTRO DE INVESTIGACIÓN DE ENERGÍAS RENOVABLES
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Date
2019-12
Authors
CAMPOS MUÑOZ, PABLO DARÍO
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Abstract
El presente Trabajo de Título tiene por objetivo desarrollar un plan de
mantenimiento basado en la norma SAE JA-1011 y asi como en la literatura
referente a RCM, para los activos planeados para el Centro Educativo Regional
de Tecnología y Energías Sustentables. Este centro se ubicará en la zona de Punta
Curaumilla, en la Región de Valparaíso.
Para la realización de este Trabajo de Título, primero se recopiló información
relevante para éste, centrandose en dos ejes principales: Desarrollo de Energías
Renovables y Mantenimiento Basado en Confiabilidad.
El primero de estos ejes ayudó a entender el contexto del trabajo, los alcances de
las energías renovables, su nivel de implementación y de relevancia en la matriz
energética mundial y nacional, y su importancia en el contexto de un desarrollo
mundial basado en la sostenibilidad.
Por otro lado, el segundo eje entrega las herramientas para desarrollar un plan de
mantenimiento acorde a las necesidades del CERTES en su estado de desarrollo e
implementación actual.
Primero se seleccionaron aquellos activos que hoy resultan críticos para el CERTES.
Dado que existen solo tres actualmente en su última fase de diseño, se seleccionaron
estos tres para el desarrollo de sus planes de mantenimiento.
Teniendolos, se desarrolló el plan, constatando primero el contexto operacional de
cada uno de ellos, sus indicadores de rendimiento, y los distintos estándares que
los activos deben cumplir, ambientales y de seguridad. Con todos estos datos se
identificaron las funciones primarias y secundarias del activo. La función primaria
fue realizada acorde a lo que señala la norma SAE JA1011, y considera la función
que se desea que cumpla el activo. Las funciones secundarias emanan del diseño
mismo de los activos, teniendo en cuenta la estructura técnica de estos. Con esto se
puede desarrollar un análisis AMFE completo con cada falla, modo y efecto de falla
detectado. Con esto se diseña el plan de mantenimiento
Por último, se lleva a cabo una evaluación económica del costo de la
implementación del plan de mantenimiento, en cuanto a insumos necesarios para
su realización, y el personal que llevará a cabo dichas tareas.
The following document has the objective of developing a maintenance plan based on the SAE JA1011 standard, as well as refferences in the literature concerning Reliability Centered Maintenance, to be applied in the assets that will be implemented in the Research Center, “CERTES”, of the Valparaíso region of Chile, especifically located in Punta Curaumilla, Southwest of Laguna Verde. For the making of this document, it was first necessary to asset the scoop of it. To that effect, the recopilation of relevant information was based around two fundamental concepts: State of the development of Renewable Energies on a global and local basis, and Reliability Centered Maintenance. The first of this concepts helped to grasp the context in which this document would develop, the scope of renewable energies and their implementation and relevance in the world energy generation, and therefore, their importance in a sustainable world development. The second axis delivers the necessary tools for the engineering of a maintenance plan, in order with the necessities of the CERTES in its current state of implementation. First, the critical assets for CERTES were selected. Given the fact that only three of them are in their last stage of development, this three were selected to be part of this maintenance plan. Having this critical assets selected, the plan was developed. In this stage, first the operational context was established, as well as their key performance indicators (KPI’s) and different enviromental and security standards. With all this data, the Primary and Secondary functions were identified and established. The Primary Function was made given the guidelines of the SAE JA1011 standard, and takes in account the function that the user/owner wishes to be fulfilled. The Secondary Function emanate from the Techincal Object Structure of the assets itselfs. With all this data, their can be a full AMFE analysis, for every asset, with their Fails, Failiure Mode and Failure Effects. With this, the plan itself it’s made At last, an economic evaluation of the cost of implementing this maintenance plan was made, taking in account the supplies and the personel needed for this tasks.
The following document has the objective of developing a maintenance plan based on the SAE JA1011 standard, as well as refferences in the literature concerning Reliability Centered Maintenance, to be applied in the assets that will be implemented in the Research Center, “CERTES”, of the Valparaíso region of Chile, especifically located in Punta Curaumilla, Southwest of Laguna Verde. For the making of this document, it was first necessary to asset the scoop of it. To that effect, the recopilation of relevant information was based around two fundamental concepts: State of the development of Renewable Energies on a global and local basis, and Reliability Centered Maintenance. The first of this concepts helped to grasp the context in which this document would develop, the scope of renewable energies and their implementation and relevance in the world energy generation, and therefore, their importance in a sustainable world development. The second axis delivers the necessary tools for the engineering of a maintenance plan, in order with the necessities of the CERTES in its current state of implementation. First, the critical assets for CERTES were selected. Given the fact that only three of them are in their last stage of development, this three were selected to be part of this maintenance plan. Having this critical assets selected, the plan was developed. In this stage, first the operational context was established, as well as their key performance indicators (KPI’s) and different enviromental and security standards. With all this data, the Primary and Secondary functions were identified and established. The Primary Function was made given the guidelines of the SAE JA1011 standard, and takes in account the function that the user/owner wishes to be fulfilled. The Secondary Function emanate from the Techincal Object Structure of the assets itselfs. With all this data, their can be a full AMFE analysis, for every asset, with their Fails, Failiure Mode and Failure Effects. With this, the plan itself it’s made At last, an economic evaluation of the cost of implementing this maintenance plan was made, taking in account the supplies and the personel needed for this tasks.
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Keywords
MANTENIMIENTO , CONFIABILIDAD , SOSTENIBILIDAD , UNDIMOTRIZ , DESALINIZACIÓN